Hefaistos Manufacturing Lab (A062)

This is a modern and comprehensive manufacturing laboratory facility, with special focus in integrating and packaging nano-devices and micro-systems. It comprises a computer numerical control (CNC) machining shop (lathe, milling machine, electrical discharge machining-EDM) with additional manual tools (drill press, grinder, disk saw cutter etc) and a rapid prototyping section (color 3D printing, precision milling RP, paper laminated object manufacturing-LOM), along with a 3-D laser scanner and stylus profilometers for reverse engineering. It also includes polymer thermoforming equipment for an array of plastic manufacturing, as well as polymer and metal ultrasonic welding (seam and spot) machinery.

The robotic laser section includes a precision Nd:YAG station with XYZ positioning and optical camera, a laser diode station with fiber optics guided by a SCARA robot with a vision system, and a micro-cutting laser, along with a micro-plasma and micro-GTA welding head driven by an articulated 6-dof manipulator. The two robots in this section are also configured for general purpose assembly and testing, and are complemented by a haptic interface system. Analytical equipment includes two high-resolution infrared cameras, a high-speed optical camera, and full darkroom facilities for developing photographic masks for lithography.

The materials analysis part of the laboratory includes an ultrasonic imaging station, a laser acoustic emission instrument, a microhardness tester, high-temperature thermal/dynamic mechanical analyser, simultaneous thermal analyser (thermogravimetric analysis, differential thermal analysis and scanning differential calorimetry), a powder X-ray diffraction system (XRD), a micro-CT (computer tomography) 3D scanner, a FTIR and a Raman spectrophotometer, and a voltammetry station (function generator, oscilloscope, digital multimeter). The laboratory is fully computer-automated in its operation and monitoring, through state of the art computer-aided design (CAD) and computer-aided manufacturing (CAM) software.

EQUIPMENT BRAND MODEL
1 Digital Wedge Bonder K&S K&S 4523AD
2 SCARA Robot EPSON EPSON
3 Fluorence Lamps panel UCY  
4 Rapid Prototyper Z CO OPERATION Z 406
5 Laser Welding Sytem ROFIN Lasersystem StarWeld,
6 MicroHardness CLARK CM-700AT
7 High Power Diode Laser DILAS DFX14 HQ
8 High Speed B/W CMOS Camera MegaSpeed MS70KDMG2
9 High Voltage Power Supply Gamma High Voltage ES50P-20W
10 Five Stage Microdialysis Pump KD Scientofic KDS 250P
11 Portable Vacuum System ChemGlass  
12 Variable Temperature Van der Pauw Resistivity Measurement System MMR  
13 Quartz pipes HERAEUS  
14 3D Plotter Roland MDX-20
15 Laser 3D Scanner Z CO OPERATION Scanny 3D
16 Ultrasonic Plastic Welder Branson FS 90
17 3D Scanner Roland Pisca MX-30
18 Desktop Sign Maker Roland CAMM-1
19 Mini Ultra Sound Welder Branson KET-1
20 Polymer Thermoforming System CRC 911
21 Mill HAAS MINIMILL HE
22 Lath HAAS TL-1HE
23 Analytical Balance ADAM AFP-110L
24 Lab Press Specac  
25 Oscilloscope TEMNA 72-3060
26 DC Power Supply TEMNA 72-2010
27 Function Generator PHILIPS PM 5138
28 Carbolite Split Tube Furnace Reison Products  
29 Articulated Robot Motoman Performer 5V3
30 Dual micro TIG/plasma welder Pro-fusion DUAL ARC 80
31 Planetary Mono Mill FRITSCH Pulureisette 6
32 Electric Discharge Machine TOPEDM MANTIS
33  
34 Autosieve FRITSCH Analysette 3 PRO
35 Stereoscope NATIONAL  
36 Digital Microscopes NATIONAL DC3-163
37 Soldering Iron ANDEX CS18
38 Angle Grinder Freud FG7/115
39 Bench Grinder RGB 150C
40 Electric Hacksaw HEBES TM100 VAR
41 Drilling Machine LUNAN LT-13E
42 Welding Machine AC WELDER BX1 - 180C
42 Phantom Device Sensable Technologies PREMIUM 1.5HF
43 MICROSCOPES QSCOPE  
44 Laser Cutter SIGNATONE  
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